Think of Budnick as your partner for all things converting. When it comes to precision cutting/converting, we have an array of capabilities and the extensive industry knowledge to provide the correct part, using the proper process, at a reasonable price.
High Speed Plotter
The high speed, digital, table-top cutting system works great on a wide variety of both roll and sheet material for shorter production runs requiring tight tolerance kiss-cut, through-cut, or router cut parts.
Pairing laser technology with rotary press capabilities allows us to produce infinite parts in endless ways - enabling us to create unique parts and prototypes in a production setting with little or no tooling.
The CNC controlled ultra-high pressure water stream cuts almost any material to extremely tight tolerances, elimination of tooling costs makes it ideal for when conventional methods are unavailable
What We Offer
Today’s engineers need the design freedom to maximize space utilization while creating cost effective products. To succeed, they need both materials and fabricating processes to meet stringent tolerance requirements. The variety of Budnick’s precision cutting capabilities allows us to use the optimum cutting method for your part’s design and material composition often without the assistance of traditional dies and tools.
Unlike many of our competitors that are forced to “fit a square peg into a round hole,” we have the right process for almost all jobs. We are fabricating parts from materials that were once considered “unmachinable.”
When selecting the proper cutting method, you must consider the material composition, thickness, tolerances, quantities per run, finished part presentation, and many other factors.
Waterjet is a great solution for thicker foams and parts that require very intricate cuts while eliminating the thermal stress issues affecting some materials during the laser cutting process. For materials that are not thermally sensitive, our in-line laser cutting system is ideal for quickly produced intricate parts - and is perfect for presenting kitted rolls where multiple component designs are required on the same roll.
Because we retain experienced press operators and all precision cutting is done using ISO 9001:2015 certified quality processes, you can be sure that you will consistently receive high-quality parts that meet your design and tolerance demands.
Materials: Adhesive Tape | Laminates | Textiles | Leather | Gasket Material | Cloth | Vinyl | Reflective Materials | Films | Polycarbonates | Aluminum | Brass | Plexiglass | Polystyrene | Particle Board | Heat Sensitive Materials
Water Jet Materials: Porcelain | Steel | Granite | Plastic | Cardboard | Linoleum | Muntz | Pavers | Ceramic | Rubber | Cloth | Carpet | Stone | Kevlar | Aluminum | Tile | Foam | Paper | Wood | VCT | Glass | Brass | Marble | Titanium
Budnick prides itself on offering a wide range of services to our customers that open capabilities to more specialized materials. Here are some case studies on how our precision cutting techniques have helped our customers.
Case Study Mounting a Fuel Tank Emblem
A fuel tank manufacturer was spending excessive time hand cutting a tape to the dimensions of their logo, only to see it fail to bond to the tank.
- Customer was using a film tape that was not a long-term emblem mounting solution
- Hand-cutting the tape was no longer a feasible option for the customer either
- Customer needed a tape that could withstand environmental elements
Case Study Production-Friendly Attachment
Budnick's die-cutting capabilities and expertise with extended liners helped create user-friendly solutions for a major automation and controls manufacturer.
- High bond acrylic foam was die cut to the customer's exact specifications
- Added a 12 point liner that is stiff enough for easy release & and a finger-lift tab to simplify product assembly
- Designed packaging that would prevent shipping damage & also act as a dispenser unit for the parts
Case Study Efficiency
An interior sign manufacturer came to Budnick looking to solve several issues within their applications, products, and production processes.
- Budnick's in-depth process audit was performed to analyze current systems
- Suggested alternative tapes that outperformed previously used tapes and liquids
- Working directly with the customer’s team led to optimal efficiency implementations